Total process control
Latest-generation PLCs and a 10″ touchscreen HMI: pressures, temperatures and shot times in real time, with recipe storage and recall. Faster set-up and reliable operation.
STAR 300S line · Footwear
More pairs per hour. Precision at every station.
The complete STAR 300S line was developed for the most demanding footwear makers. Soles, insoles, direct injection onto the upper, safety or fashion footwear: precision, flexibility and robustness to raise your quality and productivity.
STAR 300S-PV Patent pending - up to
- 36 stations
- up to
- 700 pairs/h on the STAR 300S-R
- up to
- 7 kg/min at 1:1 ratio
- up to
- 5 colours per machine
What you make with the STAR 300S
- Soles
- Insoles
- Direct injection onto the upper
- Safety footwear
- Fashion footwear
- Two-component and multi-colour
Line highlights
Engineering built for the pace of a footwear plant.
Precise, reliable metering
Dual heads and turbine-type mixers ensure homogeneous mixing in two-component and multi-colour processes, with polyether or polyester. Electric motors and gear pumps deliver precise output — up to 7 kg/min at a 1:1 ratio.
Robust, versatile build
2, 3 or 4 fully sealed carbon-steel tanks with thermal-oil circulation heating for material stability. A compact, epoxy-painted structure that is easy to maintain and built to last.
Integrated cleaning system
Automated or manual cleaning, with pressurisable stainless-steel tanks, to keep production running with fast, safe maintenance.
Modular mould carriers and rotary carousel
6-station modules configurable up to 36 stations, and rotary carousels in indexing or continuous mode, to optimise workflow and moulding cycle.
700 pairs/h with optimisation
Featured · Automated solution
STAR 300S-R: the safety-sole plant that runs itself.
Configured with 24, 36 or more stations, one or two automatic injection carriages and dual or single heads, the STAR 300S-R can exceed 500 pairs per hour — and reach 700 with optimisation.
- Mould closing synchronised with the carousel rotation — precise, automatic, with no manual intervention
- Real-time monitoring, an intuitive interface and recipes for quick changeovers
- Fewer variations, stoppages and rework
- Optimised operating costs and a safer workplace
- Faster payback through higher output and final quality
Models
One line, seven ways to produce.
The whole line is STAR 300S. The suffix defines the model — and each one solves a production need.
Automated STAR 300S-R
High-volume safety soles with direct injection onto the upper.
- 500+ pairs/h — up to 700 with optimisation
- 24, 36 or more stations
- 1 or 2 automatic injection carriages
- Automatic closing synchronised with rotation
Full description
Sulpol’s automated solution for safety-footwear soles by direct injection onto the upper. It can be configured with 24, 36 or more stations and run one or two automatic injection carriages, with dual or single heads.
Patent pending STAR 300S-PV
Double closing that removes manual handling of the first cavity.
- Double closing — patent pending
- 2 heads and 2 operating arms
- 6 to 36 stations
- PU soles and insoles
Full description
An innovative machine for footwear, with a double-closing mould-carrier system (patent pending) that removes manual handling of the first cavity. With two heads and two operating arms, it delivers high output, safety and precision in PU soles and insoles.
Classic STAR 300S
The versatile model for direct injection, soles and insoles.
- 6 to 36 stations
- Up to 5 colours
- Single or dual density
- Polyester or polyether
Full description
The classic, versatile model for direct injection onto the upper, soles and insoles in polyester or polyether PU, single or dual density. Mould options from 6 to 36 stations and up to 5 colours.
Semi-automated STAR 300S-SR
A 36-station rotary carousel with one or two processors.
- 36-station carousel (configurable)
- 1 or 2 processors
- Single or dual density
- Soles and insoles
Full description
A semi-automated rotary machine with a 36-station carousel (or configured to need), built with one or two processors. Ideal for polyester or polyether PU soles and insoles, single or dual density.
Continuous rotation STAR 300S-MRP
Semi-automatic, with a continuous-rotation carousel for flow production.
- Semi-automatic
- Continuous-rotation carousel
- Perimeter guarding
- STAR 300S metering unit
Full description
A semi-automatic machine with a continuous-rotation carousel: stations pass the dosing point without stopping the carousel, keeping production flowing. STAR 300S metering unit and a carousel with perimeter guarding. Stations, densities and colours are configured with Sulpol engineering.
Rotating tower STAR 300S-TG
Rotating tower and up to 5 colours for direct injection, soles and insoles.
- Rotating tower, 6 to 36 stations
- 1 to 5 colour range
- Single or dual density
- Direct dosing onto the upper
Full description
For direct dosing onto the upper, soles and insoles in polyester or polyether PU, single or dual density. Mould carriers on a rotating tower from 6 to 36 stations and a 1 to 5 colour range.
Double arm STAR 300S-TG Double Arm
Two arms, one metering head on each: high output for safety and fashion footwear.
- 2 arms, each with a metering head
- 36-station rotating tower
- 1 to 5 colour range
- Safety and fashion
Full description
For high-volume safety or fashion footwear with direct dosing onto the upper, single or dual density, with two arms and one metering head on each. Also produces polyester or polyether PU soles and insoles, with a 36-station rotating tower and a 1 to 5 colour range.
Comparison
Compare the models side by side.
| Model | Operation | Stations | Density | Colours | Application | Key feature |
|---|---|---|---|---|---|---|
| STAR 300S-R | Automated | 24, 36 or more | On request | On request | Safety soles, direct injection onto the upper | 500+ pairs/h (up to 700) |
| STAR 300S-PV | Automatic double closing | 6 to 36 | On request | On request | Soles and insoles | 2 heads, 2 arms |
| STAR 300S | Classic | 6 to 36 | Single or dual density | Up to 5 | Direct injection, soles and insoles | Versatility |
| STAR 300S-SR | Semi-automated | 36 (configurable) | Single or dual density | On request | Soles and insoles | 1 or 2 processors |
| STAR 300S-MRP | Semi-automatic, continuous rotation | On request | On request | On request | On request | Continuous rotation |
| STAR 300S-TG | Rotating tower | 6 to 36 | Single or dual density | 1 to 5 | Direct injection, soles and insoles | Colour range |
| STAR 300S-TG Double Arm | Rotating tower, 2 arms | 36 | Single or dual density | 1 to 5 | Safety and fashion, direct injection; soles and insoles | High output |
“On request”: not specified in the catalogue — the configuration is defined with our engineering team.
Quick guide
Which STAR 300S is right for you?
Pick the sentence that best describes your plant.
- “I make safety soles in high volume, with direct injection onto the upper.” STAR 300S-R
- “I want high output of safety and fashion footwear, with two arms dosing at once.” STAR 300S-TG Double Arm
- “I need to remove manual handling of the first cavity.” STAR 300S-PV
- “I work with several colours and want a rotating tower.” STAR 300S-TG
- “I want flow production with a continuous-rotation carousel and semi-automatic operation.” STAR 300S-MRP
- “I want a semi-automated 36-station carousel.” STAR 300S-SR
- “I need versatility: soles, insoles and direct injection on one machine.” STAR 300S
Metering machine accessories
From the polyol drum to the machine, without improvising.
Spare parts
Permanent stock so your production never stops.
Parts for Sulpol equipment and for any low- or high-pressure PU machine.
Ask about parts
STAR 300S
Let’s size your STAR 300S.
Tell us what you make — soles, insoles or direct injection —, how many pairs per hour, how many colours and whether you run single or dual density. Our engineering team will recommend the model and configuration.
Photos: Sulpol equipment records. Sulpol may modify or update its equipment for technological development without prior notice.