Technical parts

Hardness, abrasion resistance and elasticity under control.

Wheels, rollers, bushings, seals and technical parts.

The process

How polyurethane is used in elastomers

Polyurethane elastomers combine hardness, abrasion resistance and elasticity. They are used in industrial wheels, roller coating, mining, oil and gas, agricultural equipment, transport and technical parts that replace rubber or metal.

The systems usually run heated and with a critical mix ratio. The ELASTOMACH series was developed for these requirements: up to 150 kg/min, tanks up to 1,000 L, temperatures up to 150 °C, automatic degassing and a dynamic mixing head.

Steps

Typical process flow

  1. 01 Conditioning Prepolymer and curative heated.
  2. 02 Degassing Vacuum to remove bubbles.
  3. 03 Metering Critical ratio, precision pumps.
  4. 04 Casting Heated mould or rotational casting.
  5. 05 Post-cure Final properties.

Reference flow. Each project defines the steps included and each supplier’s responsibilities.

Diagnosis

Questions to start the project

You do not need every answer. They structure the conversation with our engineering team and with your PU system supplier.

Send my answers
  1. Q1 Which part and what hardness?
  2. Q2 MDI or TDI system? Hot or cold cast?
  3. Q3 How many components and what process temperature?
  4. Q4 Which technique: open mould, bottom filling, rotational, under vacuum?
  5. Q5 What part weight and output?

Related solutions

Equipment for elastomers

Recommending a solution for this application does not replace analysis of the material and process.

Application engineering

Tell us what you need to produce.

We will look at your application, target output and metering requirements to assess the right equipment configuration.